What is a Cementitious Urethane System?

Cementitious Urethane (also known as Polyurethane Concrete) is a high-performance flooring system composed of cement, water, aggregate, and urethane. This blend creates an incredibly durable, moisture-resistant, and thermally stable surface ideal for harsh environments. It is widely used in industries requiring heavy-duty protection and easy maintenance, such as food processing, breweries, and pharmaceutical plants.

Types of Cementitious Urethane Systems

Self-Leveling Urethane

• Designed to flow and level itself across a surface.
• Ideal for smooth, even floors with high impact resistance.

Broadcast Urethane Systems

• Includes aggregate broadcasting (like quartz or sand) for enhanced texture and slip resistance.
• Perfect for wet or oily environments, like kitchens and industrial floors.

Slurry Urethane Systems

• A thicker application with high compressive strength.
• Best suited for areas with heavy machinery and forklift traffic.

Trowel-Applied Urethane

• Manually applied for maximum thickness and durability.
• Used in heavy-duty industrial spaces where extreme strength is required.

Advantages of Cementitious Urethane Systems

• Extreme Durability: Highly resistant to abrasions, chemicals, and thermal shock.
• Thermal Stability: Withstands extreme temperature changes, ideal for freezers or ovens.
• Moisture Tolerance: Can be applied on green concrete (newly poured) or damp surfaces.
• Hygienic and Seamless: Prevents bacterial growth, making it perfect for food and pharmaceutical industries.
• Slip Resistance: Textured finishes improve safety in wet environments.
• Fast Curing Time: Allows for quick return to service, minimizing downtime.

Disadvantages of Cementitious Urethane Systems

• Higher Cost: More expensive than traditional epoxy due to its specialized formulation.
• Specialized Installation: Requires professional application for optimal results.
• Limited Aesthetic Options: Mostly available in industrial finishes, though colored options are possible.
• Thick Application Needed: Requires substantial material, especially for high-traffic zones.

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Applications

1. Industrial:

• Food and beverage processing plants
• Breweries and distilleries
• Pharmaceutical manufacturing
• Cold storage and freezers

2. Commercial:

• Commercial kitchens
• Car service centers
• Warehouses
• Chemical processing areas

3. Institutional:

• Hospitals and healthcare facilities
• Laboratories
• Schools and educational facilities

4. Agricultural:

• Dairy farms
• Animal shelters
• Processing plants

Maintenance of Cementitious Urethane Systems

• Routine Cleaning: Sweep and mop regularly to remove dirt and debris.
• Spill Management: Wipe up chemical or food spills promptly to maintain surface integrity.
• Avoid Harsh Scrubbing Pads: Use soft-bristle brushes or non-abrasive mops.
• Periodic Inspections: Check for cracks or surface wear and repair as needed.

Longevity

15 to 25 years depending on:

• Level of traffic and exposure to harsh conditions
• Quality of surface preparation
• Regular maintenance and inspections